Trinity Operating Procedures - TOPs

TOP-CHEMC: Chemical Check Analysis 

Rev: 12/06/2017

Scope: This procedure covers chemical verification of raw material through chemical check analysis.

Procedure:

STEP WHO WHEN INFO TO USE WHAT TO DO
1

Steelyard Leadman Upon being notified that analysis is required Note on Steel Yard Traveler or other notification Pull up the bar(s) to have tested; assign the next heat code to the bar(s) per TOP- CUTIT cut a coupon of about 1/2" off each bar; steel stamp the heat code on the coupon; plus add a -1,-2, etc. after the heat code on both the coupon and the bar it was cut from so that total traceability is maintained between coupons and bars; bundle and tag (with Job Order, heat code and bar count) the bars and return them to the Steelyard (unless cutting immediately); give the coupons to the Shipping Supervisor
2 Shipping Clerk Upon receiving coupons for chemical check analysis Marked coupon; envelope and heat code info Verify that coupon markings agree with info on envelope and heat code program; verify that Certified Mill Test Reports are on file (obtain them through Shipping Supervisor if not on file); submit coupon(s) to laboratory per TOP-OTEST.
3 QA Assistant Upon receiving results from laboratory Lab results Notify QA Manager, Forging Superintendent, Steelyard Supervisor and Shipping Supervisor of lab results. File in Part Certs Directory 
4 QA Manager Notification from QA Assistant or laboratory Lab results; Specification Library Upon being advised of negative results of chemical check analysis notify Shipping Supervisor or Steelyard Supervisor to isolate failed material; tag material with "HOLD" tag "Failed Chemical Check Analysis"; disposition material.
5 Materials Manager Notification of failure Notification of failure Initiate Raw Material Nonconformance Report(RMNR) per TOP-RMNON.
6 Production Supervisor Upon being notified order needs to be rescheduled Notification of failed chemical check analysis Reschedule order (see TOP-ORDER).

Revision history:

Release Date

Description of Change

Owner

Approver

12/06/2017

Updated to comply with revised Quality Manual and new TOPs format.

Tim Ellis

Todd Sheppard


















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