Trinity Operating Procedures - TOPs

TOP-FLSPG: Flight and Nuclear Safety Program

Rev: 12/06/2017

Scope: This procedure establishes the control of manufacturing Primary, Critical, and Flight Safety Parts and to control and prevent FOD (Foreign Object Debris) incidents.

Below, in general order of occurence, the control activities are outlined showing the primary Trinity Operating Procedure (TOP) associated with each activity.

The requirements of the FOD Prevention program are specified in TFI ISPEC-FODPV

Procedure:

1. ORDER FULFILLMENT

  • The procedure covers the review of the contract with the customer which must be successfully completed before the order is scheduled. See TOP-ORDER.
  • FOD risk must be assessed during contract review. The risk must be assigned a level of criticality.

    • 2. CONTROL OF RAW MATERIALS

  • Inspection of other incoming materials. See TOP-RECOM.
  • Area supervisor must make FOD assessments and report FOD incidents to the FOD Prevention Program Leader.

    • 3. QUALITY CONTROL DURING PRODUCTION

  • Quality Control steps directly associated with machining and in-process inspection. See TOP-MOPQC, TOP-QARTI, and TOP-MOPPP.
  • Quality Control including 100% visual inspection and final inspection using the Acceptance Quality Level of entire lot. See TOP-MOPQC.
  • QC inspectors shall be observantand report FOD incidents to the FOD Prevention Program Leader.
    • 4. CONTROL OF NONCONFORMANCE
  • Raw Material Nonconformance. See TOP-RMNON.
  • Product Nonconformance. See TOP-NOCON.
  • Customer returns. See TOP-RTRNS.
  • FOD incidents must be reported to the FOD Prevention Program Leader.

    • 5. PERSONNEL

  • Each Team Member that processes any Primary, Critical, or Flight Safety Parts or Nuclear Parts has Flight and Nuclear Safety Training and testing. The minimum score is 80%. See TOP-TFTMM, TOP-TRAIN and TFTM-FSAT.
  • Each team member shall be trained to the requirements of the FOD Prevention Program. Each team member shall be aware of the FOD risk assessment level in their area.

    • 6. AUDIT

  • An annual audit is performed and documented to assure controls exist to process Primary, Critical, or Flight Safety Parts and for Nuclear Parts. See TOP-IAUDT .
  • FOD Prevention and Assessments will be subject to Mini-audits per TOP-IAUDIT.

    • 7. RESOURCE MANAGEMENT - ADMINISTRATIVE MANAGEMENT

  • All other customer requirements that are specific to that customer's quality requirements and PO are listed in the customer information screen under the User Define tab in Made2Manage (M2M). SeeTOP-TPSMM.
  • Top Management shall be committed to the FOD Prevention Program and the results of the FOD Prevention Program shall be reviewed during Management Review.

    • Revision history:

    Release Date

    Description of Change

    Owner

    Approver

    12/06/2017

    Updated to comply with revised Quality Manual and new TOPs format.

    Tim Ellis

    Todd Sheppard


















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