Trinity Forge Training Module

TFTM-WELD: Welder Qualification


Rev: 12/06/2017

Taught by: Machining Superintendent

Objective:
bullet AWS D1.1-94 or latest revision.
bullet Part C -Welder Qualification
bullet Section -5.19 Groove Weld Plate Qualification
bullet Test for Plate of Limited Thickness

Syllabus:
bullet Code: AWS d1.1-94 or current revision
bullet Joint type: Single V Groove.
bullet Material spec. ASTM A36.
bullet Filler metal: AWS ER 80 S-D2.
bullet Process: GMAW
bullet Joint position: 1G Flat
bullet Material size/thk: 7in x 3in / 3.8in
bullet Wire Diameter: .045
bullet Current: DC/RP .
bullet Weld Testing: Radiographic examination.

Completion:  After successful completion of welding and testing the operator is qualified to weld the material and joints that he has been tested on.

The welds that have been made for testing will be submitted to Steel Inspectors of Texas for qualification. The results of their evaluation will certify or reject the welder operations.

Evidence of welder qualification will be kept in the employee training file. Employee will remain qualified until such time that employee has not welded for a period of one year. The Manager has the right to revoke qualification at any time that employee fails to follow the guidelines set forth in the MPS concerning welding.

Notes: If all requirements of TFTM-WLD1 have been met, the testing requirements of this training module may be waived. Changes to this training module needs to be coordinated with Steel Inspectors of Texas, or other appropriately approved supplier. 

Revision history:

Release Date

Description of Change

Owner

Approver

12/06/2017

Format updated to comply with new TFTM standard, but no content change .

Tim Ellis

Todd Sheppard


















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